2CY Insulated Gear Pump

2CY Insulated Gear Pump

2CY Insulated Gear Pump

Short Description

The 2CY insulated gear pump is designed for clean lubricating oil transfer, pressure boosting, and hydraulic power service. Key features include:

  • Clean Oil Transfer: Suitable for lubricating oil and similar liquids without solid particles, fibers, or corrosion.
  • Stable Output: Floating bearing sleeves help adjust end clearance and support stable pressure.
  • Positive Displacement Design: Gear meshing provides continuous suction and discharge for oil transfer.
  • Treated Gears: Nitrided gears provide higher hardness and improved wear resistance.
  • Applications: Used in oil transfer, fuel delivery, hydraulic transmission, and industrial lubrication systems.

The 2CY insulated gear pump is suitable for transferring lubricating oil or liquids with properties similar to lubricating oil. The medium should be non-corrosive and free of solid particles and fibers, with temperature not higher than 200°C and viscosity from 5 to 1500 cSt.

The pump can be used as a transfer pump or booster pump in oil delivery systems, as a fuel pump for delivery and pressurization in fuel systems, as a hydraulic power pump in hydraulic transmission systems, and as a lubricating oil pump in industrial equipment.

Structure & Working Features

This series gear pump mainly consists of gears, shaft, pump body, pump cover, bearing sleeves, shaft-end seal, and related components. The gears are nitrided for higher hardness and improved wear resistance. The gears and shaft operate in replaceable shaft sleeves, and internal lubrication is provided automatically by the transferred medium during pump operation.

Four bearing sleeves are installed in a floating arrangement inside the pump. They automatically adjust the end clearance according to working pressure, helping maintain stable pump pressure, low output flow pulsation, and good volumetric efficiency.

Viewed from the extended end of the main shaft toward the pump, the standard rotation direction is clockwise.

Working Principle

The 2CY insulated gear pump is a positive displacement pump. The driving gear, driven gear, pump body, and left and right pump covers form two enclosed spaces: the suction chamber and the discharge chamber.

When the gears rotate, the gear teeth gradually disengage in the suction chamber, causing the chamber volume to increase and form a vacuum. The liquid is drawn into the suction chamber and carried by the tooth spaces toward the discharge chamber. In the discharge chamber, the gear teeth mesh again, reducing the chamber volume and forcing the liquid out. This continuous gear rotation completes the oil transfer process.

Installation & Operation Notes

The pump unit should be installed on a horizontal concrete foundation and fixed with anchor bolts.

The coupling should be aligned coaxially. After installation, rotate the coupling by hand to confirm smooth operation without jamming before starting the pump.

The pump is not suitable for unclean oil. An oil filter should be installed at the inlet pipeline.

The pump is not supplied with a built-in valve. A suitable valve should be installed in the discharge pipeline to help maintain normal system operation.

Before startup, fully open the valves on the suction and discharge pipelines. Rotate the coupling to check for jamming or abnormal resistance before operation.

Features & Advantages

  • Suitable for Lubricating Oil Media: Designed for clean, non-corrosive lubricating oil or similar liquids.
  • Stable Pressure: Floating bearing sleeves help adjust end clearance during operation.
  • Low Flow Pulsation: Gear structure supports smoother output flow.
  • Nitrided Gear Surfaces: Treated gears provide higher hardness and improved wear resistance.
  • Replaceable Shaft Sleeves: Gear and shaft assembly runs in replaceable sleeves for maintainability.
  • Clockwise Rotation: Standard rotation is clockwise when viewed from the main shaft extension end.

Typical Applications

  • Oil transfer systems
  • Oil pressure boosting systems
  • Fuel delivery and pressurization systems
  • Hydraulic transmission systems
  • Industrial lubricating oil systems
  • Machinery lubrication systems

Technical Specifications

Model Flow Rate (m³/h) Flow Rate (L/min) Speed (r/min) Discharge Pressure (MPa) NPSH (m) Efficiency (%) Motor Power (kW) Motor Model
2CY-1.08/2.5 1.08 18 1420 2.5 9.5 58 2.2 Y100L1-4
2CY-2.1/2.5 2.1 35 1420 2.5 9.5 58 3 Y100L2-4
2CY-3/2.5 3 50 1440 2.5 9.5 59 4 Y112M-4
2CY-4.2/2.5 4.2 70 1440 2.5 9.5 59 5.5 Y132S-4
2CY-7.5/2.5 7.5 125 1440 2.5 9.5 63 7.5 Y132M-4
2CY-12/2.5 12 200 1460 2.5 9.5 63 11 Y160M-4
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